SIMTEC Silicone Parts is a pioneer of Liquid Silicone Rubber (LSR) molding, the top material for manufacturing complex medical devices. We build critical health care parts using medical-grade LSR and modern molding technology.
The Advantages of Medical LSR Parts for Medical Devices
Medical LSR parts for respiratory devices have advantages over parts made with latex and other materials. Medical-grade LSR is mechanically stable. Its main properties include:
- Platinum-catalyzed purity: LSR cures without peroxides or plasticizers, eliminating harmful byproducts.
- Regulatory compliance: Its makeup satisfies strict USP Class VI and ISO 10993 standards.
- Hypoallergenic: The material’s inorganic backbone prevents skin irritation during prolonged patient contact.
- Odorless and tasteless: The material remains completely neutral, which is essential for silicone respiratory device parts managing airflow.
- Low compression set: LSR holds its shape and seal under constant pressure to support reliable performance.
High-Precision Applications in Respiratory Care
SIMTEC delivers custom solutions tailored to exact specifications. We focus on several critical applications:
Ventilator Silicone Seals and Gaskets
Lifesaving ventilators require airtight seals. LSR’s thermal stability and chemical resistance support flawless seal performance under constant pressure.
CPAP and BiPAP Masks
Material interaction is critical for CPAP and BiPAP masks. LSR provides a soft touch against human skin. Its inherent resistance to bacterial growth directly adds to patient comfort and hygiene.
Specialized Breathing Apparatus Components
Valves and diaphragms demand precise, repeatable functions. These LSR-molded breathing apparatus parts must yield under pressure. They must also close fully when pressure drops to safely control airflow.
Our Advanced Manufacturing Process
SIMTEC provides OEMs with a distinct production advantage through fully automated liquid silicone rubber (LSR) injection molding cells designed for precision, consistency, and repeatability. Our high-capacity Class 101 molds, integrated parts handling systems, and LSR injection molding machines operate seamlessly in a hands-free manufacturing environment. Proprietary process control programming continuously monitors and maintains process stability, enabling autonomous production with exceptional accuracy and consistent part quality.
We deliver:
- Precision and automation: Our LIM process doses and mixes materials within a closed system. Full automation results in exceptional part-to-part consistency.
- Strict environment control: Our Class 8 clean room maintains strict control over airborne dust. This control protects silicone parts from contaminants.
- Consistent quality and high volume: Our integrated approach supports precision across every single production run, enabling high-volume output with minimal defect rates.
Why Partner with SIMTEC Silicone Parts?
Since 2002, SIMTEC has produced billions of parts for a range of industries worldwide. Our strategic partnerships offer:
- Early engineering collaboration: Our team provides critical input prior to design freeze. This approach speeds up development and enhances the final product’s function.
- Specialized molding expertise: We use 2-shot injection molding technology, blending multiple materials into a single component to enhance bonding and reduce assembly steps.
- Scalable production: Our fully automated, high-cavitation molds ensure consistent quality to meet high-volume demands.
- Global footprint & strength: As part of the global RICO Group network and collectively part of the Semperit Group AG, a major global player in the industrial sector, we bring extensive shared knowledge to every project, strong financial stability, a robust supply chain and a two-century history of performance.
Elevate Your Medical Device Production With LSR
SIMTEC provides comprehensive solutions for silicone medical products. Discover how our LSR injection molding solutions can elevate your products. Contact us today to discuss your requirements.